Have you ever purchased an item online that requires home assembly, and one or two parts just don’t fit together well? If so, you’ve gained a quick introduction to the importance of metrology, the science of measurement.
Precise, accurate measurements are essential in many industries such as production manufacturing, automotive, medical, and aerospace, to name a few. As such, the metrology equipment used in these industries has become highly advanced with the use of 3D technology, coordinate measurement machines (CMMs), video measurement machines (VMMs), laser scanners, and other sophisticated measurement tools.
Modern precision metrology equipment is expensive but necessary. Machined parts with just the slightest of deviations are unacceptable as they can lead to assembly issues, functional problems, or even complete product failure. In a highly competitive market, such mistakes can cost a business both its reputation and its bottom line.
But while the investment in metrology technology is vital to perform required tasks in these industries, these same tools also help save businesses money in a variety of ways. Here are just three examples of how metrology can be used to save a business money and increase profitability.
1. Metrology Reduces Waste and Bumps Up Productivity
Metrology is all about ensuring that parts of the whole are each made to specification. The result is fewer mistakes made and less material ending up on the scrap heap. It also translates to less time spent on retooling. In addition, such machinery moves items through production at much higher speeds than could ever be done through human processes.
Like all machinery, however, care must be taken to properly and consistently clean, maintain, and calibrate metrology equipment. It’s important to be aware of changes in temperature and humidity that can have an impact on its performance. Common equipment like coordinate measurement machines (CMMs) should provide performance data that should be regularly reviewed. Partnering with a respected and reliable metrology supply company for the latest equipment, as well as replacement parts for existing equipment, will help ensure quick turnarounds and minimize downtimes.
2. Metrology Improves Quality Control
Warranty repairs and replacements can be costly for businesses. Companies have to factor in a variety of costs, such as evaluating problems, shipping, replacement parts, and repairs. Metrology machines are designed to meticulously meet quality control standards, thereby significantly reducing the volume of returns and the costs they incur. Don’t forget the added bonuses that come with better quality control–a stronger reputation and improved customer satisfaction.
3. Metrology Saves on Labor Costs
Modern metrology equipment with its optical scanners, sensors, and lasers has been added to production lines, reducing the need for as many technicians on the job. They can combine two or more functions, such as measuring and processing, into one step. In addition, these tools can inspect hundreds of parts in seconds and catch measurement deviations and self-correct. They perform much faster and more accurately than any human.
Despite modern metrology reducing or eliminating the need for some less experienced labor, the data this machinery provides can be vastly helpful to executives in identifying trends, optimizing production, and charting the course of the future of their companies.
